Food packaging failure is more common than you might think. This is why many food manufacturers are now investing in leak detection equipment to curb this issue. It costs a lot to recall products from the market. Besides the associated expenses, it also impacts customers’ trust and loyalty. Here are some of the common reasons for packaging failures in the food industry.
1. Human Error
It is impossible to completely eradicate human error and mistakes among workers. Just like machines, humans also err. It is inherent, but there are ways to curb it. Your workers might get distracted during the course of food packaging. Some may lack a proper understanding on how to operate and use a particular piece of equipment. Being unable to detect such errors can ruin a manufacturer’s reputation, particularly when the products are on their way to the market. With leak detection equipment, you can easily detect mistakes.
2. Mechanical Problems
Remember that machines and equipment have a specific lifespan. And once machines age, they begin to malfunction. Most packaging machines develop internal mechanical issues without giving obvious signs. If you’re observant, you might notice the disparities in your food packaging. Mechanical faults not only affect packaging quality but can also affect the freshness of the product, which in turn poses a safety hazard if the items are consumed. To this end, it is essential that you perform routine maintenance on all equipment and inspect them regularly for faults. This way, you can rest assured that your packaging machines are in good working condition.
3. Time Constraints
For many businesses, time is money, and the food manufacturing industry is no exception. Trying to meet a tight deadline might have a significant impact on the packaging’s integrity. When it comes to packaging, it is essential to schedule more than enough time to ensure proper protocols are followed. Don’t rush the job; otherwise, it may lead to food packaging failure.
4. Lack of Proper Inspection
Keep in mind that health agencies take food safety seriously. To this end, every food packaging product should be thoroughly inspected before being shipped to the market. Leak detection equipment will help test and make sure that your product’s packaging is in tip-top shape and in perfect condition for transport to the market.
5. Low-Quality Packaging Material and Design
Many times, businesses look for ways to cut costs, so they purchase low-quality packaging materials. While this may be ideal in the short run, you, it will definitely cost you much more in the long run. Manufacturing low-quality products will set your business up for potential lawsuits. Not only that, you also have to consider how much it will take to recall affected products, particularly when consumers complain about foods that have strange tastes, strange smells, mould, or a lack of freshness. Avoid this issue by using high-quality materials for food product packaging to avoid failures.
Keep your business reputation intact and increase customer loyalty by investing in leak detection equipment. This way, you can guarantee that your customers are getting nothing but the best food products.